Pixie Modifications

A couple of years ago I made three modifications to my Diamond Pacific Pixie that might be useful to others.

Because it's a relatively lightweight machine, I noticed that there was some very slight vibration in the unit. All machines have some level of vibration but the heavier ones, like the Genie I used to have, are heavy enough that it's not noticeable assuming that the wheels are balanced as a set.

There were two problems. When I am cutting I am almost always so focused and "in the zone" that I am not really aware of anything but the stone and the wheel I'm using. I found that the brass "geyser" would sometimes walk out from under the wheel. And sometimes even the tray would move very gradually - or did I bump it?

The first mod was a sliding clamp with the geyser permanently attached to a brass rod. The clamp firmly attaches to the edge of the tray and makes it easy to center the geyser under the wheel. The second mod was the addition of two side braces to prevent the tray from moving. You can see the mods here:

http://www.slickpic.com/u/GKirchberger/PixieMods/journal

The third mod? Well, it's actually more of a repair or upgrade. Not paying attention again, I once allowed the plastic tubing to get caught up in one of the metal wheels. It wasn't pretty. Rather than buy similar tubing, I found some silicone fuel line for model aircraft at a local hobby shop. It's wonderful stuff: very flexible but heavy enough that it pretty much lies down and never seems to get near the wheels.

Gary
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StoneTemple
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Re: Pixie Modifications

Pretty slick Gary, looks like you have a new product there :D
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Re: Pixie Modifications

Hah! Now there's a thought! Thanks but, although I have most parts and materials to make a couple more, I think I'll stick with stone cutting and my torch. :)
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Former_Member
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Re: Pixie Modifications

Hey Gary
Just an add..I get my tubing at the hardware store..they have many sizes and far better selection than a hobby shop..I use them for my pumps and lines I run with...I use a sump pump and drain lines and recirculate the water...I use a recirculating system on my saws also....I hate muck and like lots of fresh clean water when cutting or sawing... 8 inch wheels take lots of water to keep them clean from muck. But I have a 4 inch set up also and again use the recirculating system....Have fun
James
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Re: Pixie Modifications

I made another modification to my Pixie - an additional splash guard :

www.slickpic.com/u/GKirchberger/PixieMods

This is an example of going simple and dirt-cheap. But that wasn't my first reaction. I was going to use 1/4" PVC with cutting, sanding, heating, bending, shaping, drilling, and tapping. Thankfully, I came to my senses and I just used an empty Windex container. Maybe someone else will find this helpful...

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Re: Pixie Modifications

Yet another mod to my Pixie...

The performance of my Pixie's air pump eventually deteriorated to the point that insufficient water spray was delivered to the wheels. This is expected behavior and the pump can be disassembled and cleaned, but I really didn't want to mess with that. Online searching found a couple of postings where at least one Pixie user had successfully substituted a Medo pump.

Based on that, I purchased a used Medo pump on eBay. I also wanted the pump to be an integral part of the Pixie and not add a third power cord. That meant wiring it in with the Pixie's power cord and motor.

I'm very happy with it. The Pixie pump was taking the better part of a minute to completely wet a wheel. The Medo pump outperforms it and it's even better than the Pixie pump when it was new. It wets a wheel in under 10 seconds while delivering more water. Plus the Medo pump is really quiet.

http://www.slickpic.com/users/GKirchberger/albums/PixieMods

I am posting only a photo of the completed job. On the left it shows the wires and connectors that deliver power to the pump. (These wires are pulled out just for the photo; they're tucked inside the Pixie's housing for operation.) If you might be interested in modifying your Pixie this way I am happy to answer questions.
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Re: Pixie Modifications

I finally got around to documenting my Diamond Pacific Pixie - Medo pump modification and placed it in a separate album:

http://slickpic.us/1191997NMjT

Questions gladly answered...

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