I have a sandblaster, and I've never acid etched, but it's a huge pain in the ass to sandblast curved glass, for all the reasons you described, Nina. When I have to do it (not often, thankfully) I use strips of resist that fit snugly for whatever is to be etched, and cover the rest thickly with contact plastic paper, which usually works, except for when it doesn't. I've heard that there is stretchier, more malleable resist, but I've never really investigated.